HACCP Plan Reassessment for Food Manufacturers

A structured reassessment of your existing HACCP program, designed around your current operation and ready to hold up under your next audit or GFSI certification review.

Let’s talk

Share your information to schedule a consultation to discuss your needs. An Alchemy consultant will follow up within one business day.

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20+ years of food safety and workforce training expertise

Supporting hundreds of food manufacturing operations

Expertise across FSMA, SQF, HACCP, and GFSI systems

Practical implementation-focused consulting support

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Who needs a HACCP plan reassessment?

HACCP programs need to keep pace with your operation. When products, processes, or equipment change, gaps can develop between what your plan documents and what happens on the production floor. Alchemy Consulting conducts structured reassessments to evaluate your existing HACCP program, identify those gaps, and help you build a stronger, more defensible system before your next audit surfaces them.

What’s included in the HACCP plan reassessment service

Our consultants work directly with your team to evaluate your existing HACCP program against your current operation, regulatory requirements, and audit expectations.

Scope

Initial discovery session to understand your facility, processes, products, and current HACCP program.

Documentation review

Collaborative working sessions to conduct hazard analysis and identify Critical Control Points (CCPs).

Controls evaluation

Evaluation of Critical Control Points (CCPs), monitoring activities, corrective actions, verification procedures, and supporting records.

Gap analysis

Written gap analysis report outlining identified risks, deficiencies, and improvement opportunities.

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Final Delivery

Findings review with your team, including prioritized remediation guidance to support compliance and audit readiness.

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HACCP reassessment built for manufacturers at every stage

This engagement is designed for food manufacturers with an existing HACCP program who need to confirm it still reflects their operation and meets current expectations. Our approach is ideal for:

  • ​​USDA-regulated food manufacturers and meat or poultry processors
  • Facilities operating under traditional HACCP programs
  • Companies needing to reassess, update, or strengthen existing HACCP documentation
  • Teams preparing for SQF, BRCGS, FSSC 22000, or other GFSI certification audits
  • Organizations seeking expert guidance to identify gaps and reduce compliance risk before they become audit findings
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Why Food Manufacturers Choose 
Alchemy Consulting

Alchemy Consulting combines deep food safety expertise with real-world operational experience to help manufacturers build systems that work in practice, not just on paper. Every Alchemy consultant has worked in food manufacturing operations before becoming a consultant.

Our consultants understand the realities of production environments, evolving regulatory expectations, audit pressures and day-to-day operational challenges. We work collaboratively with your team to develop practical solutions that support compliance, implementation, and long-term continuous improvement.

Trusted by food manufacturers working toward FSMA, SQF, and GFSI compliance, Alchemy Consulting delivers guidance designed to strengthen both your documentation and your operation. A HACCP plan is only effective when employees understand how to execute it consistently. We help connect HACCP requirements to frontline execution.

Our HACCP plan reassessment process

We use a clear, structured path from our first conversation to the delivery of findings and recommendations your team can act on. You’ll know exactly what to expect at every step.

Step 1

Discovery Call (Free)

Alchemy Consulting will learn about your facility, production process, and finished products.

Step 2

Scope & Proposal (Free)

Based on the discovery discussion, we’ll recommend the appropriate service approach and provide a customized proposal outlining scope, timeline, deliverables, and estimated project requirements.

Step 3

Kickoff & Information Gathering

Your consultant works directly with your team to evaluate process flows, identify hazards, establish CCPs, and build the HACCP framework around your real operation.

Step 4

Check In Calls

Your consultant works directly with your team through structured working sessions, hazard analysis reviews, plan development or reassessment activities, and ongoing check-ins to ensure the program reflects your real operation.

Step 5

Final Delivery & Review Call

We walk your team through the completed HACCP Plan, explain key requirements and recommendations, answer questions, and help ensure your team is positioned for successful implementation and ongoing compliance.

*Additional steps and support will be identified in the discovery call as required.

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What
Our
Clients
Say

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I can say without hesitation that were it not for our Alchemy consultant’s mentorship, availability, knowledge, and support we would not be where we are today.

— Scott Sherry, VP, Food Safety and Quality Assurance, Fresh Texas

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My experience with them has been nothing but phenomenal. I am so grateful for [Alchemy Consulting], and we’ve been able to move mountains working together.

— Amy Valek, JP Industries

Ready to strengthen your HACCP program?

Meet with one of our consultants to discuss your unique needs and develop an action plan. Simply share your information, and one of our consultants will reach out within one business day to find a time that works for you.

Frequently Asked Questions

What happens when I submit this form?

An Alchemy Consulting team member will reach out to you within one business day to schedule a 30-minute scoping call. From there, we’ll discuss the best path forward and outline what a potential project could look like. You’ll come away with a clear picture of what is involved and what it would cost, with no obligation to proceed.

Do I need to have my documentation ready before I reach out?

No. You don’t need to prepare anything prior to the call. If you have existing documentation, even a partial plan feel free to bring it. If you are starting from scratch with nothing on paper, no problem! This service was designed to fit wherever you are in your planning.

We’re a small facility. Is this engagement right for us?

Yes. Alchemy Consulting works with facilities of all sizes including single line operations to multi-site manufacturers. The project is scoped to your operation so the work matches your complexity.

Our HACCP plan is a few years old but we haven’t changed much. Do we still need a reassessment?

Possibly. Even without significant operational changes, regulatory expectations and audit standards evolve. A reassessment helps confirm your HACCP program still meets current requirements and would hold up under scrutiny. The discovery call will help determine whether a full reassessment is warranted or whether a lighter review makes more sense.

We’re not sure if we need food safety plan development or a reassessment of our existing plan. How do we know which is right?

The consultation call will help determine exactly what is needed. As a general rule, if you have a documented food safety plan that is reasonably current, a reassessment may be the better path. If you don’t have a plan, if your operation has changed significantly, or if you lack a proper hazard analysis then a plan development is likely the right fit. The initial call will help guide your direction.

What if we decide the engagement isn’t right for us after the scoping call?

No problem. The initial consultation is intended to help both teams better understand your operation, challenges, and goals. If we determine the engagement is not the right fit, or that a different level of support would make more sense, there is no obligation to move forward. Our goal is to provide clarity and help you identify the best path for your operation.

Strengthen your HACCP program before gaps become findings

Alchemy Consulting helps food manufacturers evaluate and strengthen existing HACCP programs with practical guidance designed for real operations, regulatory expectations, and long-term food safety performance.

No obligation. We’ll review your goals, answer questions, and help determine the right level of support for your operation.